Other techniques include infusion, parenteral and inhalation. In using the BFS and FFS technology for pharmaceutical liquid dosage forms, it is important that. IV (Intravenous) Fluids. [Form Fill Seal (FFS) Technology] – Ahlcon Parenterals (India) Ltd. Core Laboratories Parenteral Surgicals Ltd. Senbo Industries Ltd. Blow/Fill/Seal (BFS) or Form Fill Seal (FFS) sterile filling machines For sterile liquid packaging applications such as parenterals, ophthalmics, respiratory care, .

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Sign-up for the free email updates for your daily dose of pharmaceutical tips. Filled and sealed bags are produced in an automated process without further intermediate steps. In BFS technology, a container is moulded from plastic, aseptically filled with liquid dosage form and hermetically sealed in one continuous, integrated and automatic operation, without human manipulation. There is no personnel intervention to reduce the chances of the contamination during the manufacturing of sterile products.

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Blow/Fill/Seal (BFS) or Form Fill Seal (FFS) sterile filling machines

This procedure allows simple process monitoring and substantially reduces the risk of contamination. The basic concept of the FFS and BFS is to reduce the contamination by forming the container, filling and sealing in a closed sterile chamber of the machine. Parison reaches to the mould forming the container by the pressure of sterile compressed air.

Originally developed in Europe in the s, it was introduced in the United States in the s, but over the last 20 years it has become more prevalent within the pharmaceutical industry and is now widely considered to be the superior form of aseptic processing by various medicine regulatory agencies including the U.


You must have JavaScript enabled in your browser to utilize the functionality of this website. Plastic containers, for example, are usually washed, dried, sterilized and cooled before filling. Get Free Book Now. Recommend an Article Name. The larger the machine, the higher the throughput. Labeling of the containers is done outside the machine. Labelling is generally performed outside the machine in a non-sterile area.

It takes seconds to produce one container. One of the most difficult issues to deal with is airborne contamination. You can ask questions related to this post here.

Traditional aseptic sterilization involves handling and manipulation of the material, containers and sterilization filling processes with human intervention, and therefore carries a high risk for contamination during processing.

Form Fill Seal (FFS) – Pl├╝mat

Container formation, filling and sealing process is done in a class area within the machine. Home Equipment Production Sterile. In using the BFS and FFS technology for pharmaceutical liquid dosage forms, it is important tecjnology the machines are surrounded by class 1M environment, or better. Click here for advertising rates!

Melted polymer then flows to a parison head which produces a hollow tubular form of an hot plastic called a parison. One container made during BFS and FFS systems can take approximately 10 to 15 seconds of production time, and the fill time is generally fast.


The essential steps of modern BFS technology are: Before commercial pafenterals is begun, the system must be validated by a media fill run.

The parisons are prevented from collapsing by a stream of sterile filtered support air hence the term blow-feed.

Ankur Choudhary Print Question Forum 2 comments. Filling needles called mandrels deposit the required volume of liquid in the container.

The container formation, filling and the sealing must be conducted in a class area. Form-fill-seal is a term used for more general technology employed in a wide variety of industries for packaging products, e. Both technologies provide increase production using low operational cost while at the same time increasing the quality of the anr compared with traditional aseptic processing.

It gives more production at very low operational cost with technolofy high assurance of sterility. Join Log In 8. These are automated techniques to prepare sterile products. JavaScript seems to be disabled in your browser. Granules of a thermoplastic polymer e. Minimum tolerances and high-quality materials guarantee absolute process reliability and the top-class quality of the final product.

Mainly multi-layer film materials, amongst other things based on polyolefins e.